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Advanced Process Engineer

Company: MAHLE, Inc
Location: Troy
Posted on: May 5, 2021

Job Description:

Together, we move the world-we've been doing it for over 100 years. At MAHLE, as a leading international development partner and systems supplier to the automotive industry, we pursue the objective of making mobility more efficient, more environmentally friendly, more convenient, and more economical. As part of our dual strategy, we are working both on the intelligent combustion engine for the use of hydrogen and other nonfossil fuels and on technologies for fuel cells and e-mobility. With more than 77,000 employees, MAHLE generated sales of approximately EUR 12.0 billion in 2019 and is represented in over 30 countries with 160 locations, including 16 major research and development centers. Join our MAHLE team! #StrongerTogether Your Role & Responsibilities

  • SUMMARY: The Process Engineer is a member of the Advanced Process Development team supporting MAHLE BU2 North American Facilities. The responsibilities of this position include the development of next generation production concepts in order to achieve the best cost-driven manufacturing practices for MAHLE BU2 operations.
  • Research and develop new production process concepts through the process pre-development phases: Idea generation, description and project approval, concept simulation, process prototype equipment design/build, pilot process equipment design/build and introduction to the production site
  • Generate detailed production concepts identifying targeted improvements in Capex, capacity, labor, cycle time and space requirements in support of cost calculations for new programs
  • Develop and write equipment specifications and performance requirements in support of RFQs and cost analysis for new equipment, tooling and processes
  • Coordinate process simulation analysis in order to optimize space utilization, material flow and line balance (machine time vs. operator time)
  • Integrate trouble shooting guidance and lessons learned from all production locations into specifications for new equipment; Apply the principles of Failure Mode & Effects Analysis (FMEA) for analyzing all potential contributors to process variances
  • Perform and understand statistical analysis of process capability data taken from prototype development and create reports for customer review
  • Provide clear communication while working with teams that include plant associates, quality staff, skilled trades, management and engineers
  • Other duties as assigned Your Skills & Strengths
    • Bachelors Degree in Mechanical, Industrial, Electrical, Mechatronics Engineering or similar Engineering discipline is required
    • Minimum 5 years of experience in plastic processing or complex assembly systems
    • Battery systems manufacturing / development is strongly preferred
    • Previous powertrain experience is strongly preferred
    • Knowledge of Lean Manufacturing principles
    • Global or multi-national experience is strongly preferred
    • Ability to read and understand engineering drawings, including GD&T
    • Proven planning abilities, including successful execution of such plans
    • Proven negotiation skills with significant accomplishments
    • Strong analytical and problem solving skills required In addition to work in a great team, we encourage you to reach your personal potential and through outstanding learning and development opportunities. Exciting assignments and personalized support for your career are available to you.

Keywords: MAHLE, Inc, Troy , Advanced Process Engineer, Engineering , Troy, Michigan

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